DQ40 Top Drive: Engineered for Extreme Reliability & Efficiency in Demanding Drilling Operations

Advanced AC Drive, Dual-Load Channels & Intelligent Systems for Unmatched 4500m Depth Performance  

 

CORE ADVANTAGES:  

ABB ACS880 AC Drive System:  

- 470kW H-class insulation motor with vacuum pressure-impregnated (VPI) windings  

- 3x overcurrent capacity vs standard motors  

- Full laminated structure for optimal heat dissipation  

- 0180 RPM stepless speed control | 75 kN.m max breakout torque  

 

Patented Dual-Load Channel Design:  

- Gearbox + main shaft bear drilling loads  

- Rotating head + gearbox handle trip loads  

Extends component lifespan by 40%  

 

High-Efficiency Lubrication System:  

- Splash + forced lubrication in gearbox  

- Oil-bath bearings & spray-lubricated compound gears  

Operates safely 2+ hours during lubrication failure  

 

Revolutionary L-Shaped Back Tong:  

- Self-replaces saver subs/IBOPs during rotation  

- 9 sealed oil circuits (4 active + 5 backup)  

- 86187mm pipe clamping range  

 

Integrated Siemens PLC Control:  

- Real-time safety interlocks & diagnostics  

- Hydraulic pump only runs during tripping/directional drilling  

Reduces heat generation by 60%  

 

CRITICAL PERFORMANCE DATA:  

| Parameter                | Metric             | Imperial         |  

|—————————|——————–|——————|  

| Rated Load            | 2,666 kN           | 300 tons         |  

| Continuous Torque     | 50 kN.m            | 36,880 lb.ft     |  

| Mud Pressure          | 52 MPa             | 7,500 psi        |  

| Operating Temp        | -45°C to 55°C      | -49°F to 131°F   |  

| Tilt Range            | 30°F / 55°B        |                  |  

| Hydraulic Pressure    | 14 MPa             | 2,280 psi        |  

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INNOVATIVE SUPPORT SYSTEMS:  

�� Quick-Change Washpipe Assembly:  

- Replace seals without disassembling gooseneck/mud hose  

- 4″ Fig 1003 hose connection for high-pressure mud  

 

Smart Hydraulic Integration:  

- Overhead-mounted Rexroth pumps + ABB explosion-proof motors  

- Oil heaters/filters for -45°C cold starts  

- Real-time temperature/liquid monitoring  

 

�� Fail-Safe IBOP Actuator:  

- Gear-rack driven sliding sleeve  

- Motion compensator for extended roller life  

- Manual override for well control emergencies  

 

OPERATIONAL EXCELLENCE:  

- Modular Design: 11-ton shipping weight with guide rails  

- Pin-Link Guide Rails: 25m total length with split pulleys for wear compensation  

- IP67 Explosion-Proof Cabling: U.S. crack-resistant rubber sheathing  

 

 

CALL TO ACTION:  

OPTIMIZE YOUR RIG PERFORMANCE TODAY  

[REQUEST A TECHNICAL BRIEF] [SCHEDULE A DEMO]  

Global Deployment Support | 24/7 Engineering Assistance  

 

FOOTNOTE:  

DQ40 complies with API 8C/7K standards. All weights exclude optional accessories. Specifications subject to technical enhancements.  


Post time: Jun-16-2025